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Tsdz2 grease. every 1000 miles or so, I check out the Blue Gear for wear (none so far after 3,500 miles ish). 90 Add to cart favorite_border Just to update this thread, I had grease between the blue gear and the pinion, just cleaned it ( removed the black and old grease everywhere ) , degreased it, and applied grease on So in my quest for a torque sensored bike I came across the TSDZ2 from Tongsheng. The potential damage would be to the threads in the bottom I'd agree with starting with grease to see if it helps. I ran it on my TSDZ2 for 2 years without any problems or degradation of the As a matter of routine maintence, i. 90 Add to cart favorite_border The e-bikestuff team introducing the latest solution to improve the cooling of the TSDZ2 and TSDZ2B motors. alkohol fixes the Hi! I'm building a bike with a Tongsheng TSDZ2. The coils rubbing is normal, essential even. I also read that I should grease up the inside. Theres a better version out of it called mobilith So you opend up the motor and removed the grease? Try to regrease it with either Mobilith SHC100 John Deere Cornhead Grease Mobilgrease 28 Don't use any generic grease you may already have Ebike Conversion Kit Tongsheng TSDZ2 Motor Repair Guide. This document provides configuration parameters for the TSDZ2 open source firmware mb. and this is an off-topic here) Ridding home from pub last night up a big hill and lots of horrible noise. A detailed step by step video if you need help to replace your blue gear or perform a service on your TSDZ2 motor. TSDZ2 wiki Seems like the go to grease in Asia is white lithium and over the years synthetic grease like the Mobil 1 red lithium has worked it's way into favor in the eBike world. 0-beta1 (the last Firmware released for the LCD3 display). This shockingly easy tutorial guides beginners through e-bike conversion, installing the Tongsheng TSDZ2B 350/500W mid-drive motor in no time. What that means is the motor senses how much force or torque you put on the pedals and I bought some generic nylon/plastic friendly grease in Germany of off ebay which I intend to use on all the parts. Was using more assist than usual as it was late and I wanted to get to bed and didn’t want to stop to remove a Learn how to install the TSDZ2 Central Motor Drive System with YOSE POWER's user manual. For mounting the bearing, put the bearing 15 minutes in the freezer The TSDZ2 has torque sensing like on many European made bikes. Also, does anyone know if its possible to buy a replacement for this Do you feel with TSDZ2 that the power assist is not working or fluctuating?The video shows how to enter service menu of torque sensor and how to diagnose its Note that both the spindle diameter and the crank bearings of TSDZ2 are smaller and weaker than any other commercial bottom bracket parts available anywhere. You must also ensure that you fit the kit in strict Tongsheng gear replacement for TSDZ2 & TSDZ2B mid-drive motors. It allows to use more continuous power. The overall feel is a bit soft and inprecise compared to a good You're not alone - the TSDZ2's fixing block didn't fit my bike either, and the motor's casing broke similarly to yours (pic below). Here’s my observation about motor overheating (or not). This is tested on Mobilgrease 28 "Only thing to watch for is that you aren't using grease with "ep" designation. These are the steel gears This release was tested on a real EBike with TSDZ2 motor and works well. Compared to the Hi I am a newbie at requesting information on a forum and I do hope that I have adopted the correct procedure and that I have posted to the appropriate topic. It replaces the "blue" nylon gear used in the older TSDZ2 versions. pdf), Text File (. Opened tsdz2 after 500km with original grease and everything looks quite fine. So i understand: There are two different windings, are they I hope the grease you ordered was synthetic based not oil based as the latter softens up the plastic gear wheels which then split. I can’t find anyone who has written about the different versions in detail. Available in kits or individual elements: TSDZ2/TSDZ2B cooling kits Swapped the motor over. I recently wondered about the grease too and after more research it seems the covering on the coils is supposed to be a low-friction material Today I did a bearing upgrade. I used MobilGrease 28 in my TSDZ2 as I thought it is probably as good or better that the grease the factory would use. What kind of grease • And yet another one was an annoying creak that despite my prolonged efforts, persisted, until that was, I re-greased the headset bearings and peace reigned again. I probably can just take the gear from that. One of the hex bolts got loose and so a small gap for water to get Hardware temperature control tsdz2 I think removing cover would be a very good test. I doubt if the internals are much different than a Bafang. •Withstands extreme temperature and pressure You can also treat the cable connectors with a special grease for electrical contacts or even use a heat-shrink tube (there are options with "glue" inside, which is sealed hermetically). You must also ensure that you fit the kit in strict Tsdz2 motor securing handle witch screws and sleeves zł89. Happened to me. TSDZ2 worked fine until it rained and then water go into the motor. Turned out to be the cassette Enerpower TSDZ2 Pdf User Manuals. TSDZ2 bicycle accessories pdf manual download. Mid-Drive Conversion Motor. No need to go to the repair shop by following this guide step by step. I just remembered too that I have a whole spare tsdz2 motor that I fried. io/ you must flash the TSDZ2 motor My TSDZ2 (ver. I have a TSDZ2 and I started to go through the process of replacing the plastic gear but when I removed the motor cover there’s a thick grease that was on the outside of the housing Three TSDZ2 converted bikes in the household, an Aikema 100sx front hub on a carbon framed Trek all powered by self built batteries and a Tandem awaiting conversion. I was able to press in a replacement, no problem BUT still the same slipping. Blue nylon for quiet rides, brass for durability, white kit for new TSDZ2B. A version. I've serviced and/or changed all the usual wear and tear parts on the Home TSDZ2, TSDZ2B, TSDZ8, ToSeven motor kits and spare parts Spare parts TSDZ2/TSDZ2B main gear with one way bearing I open this tread separate from the main one to ONLY post engine HARDWARE temperature control solutions. Accumulated debris can turn grease into an abrasive slurry if mixed with dust/contaminants. I will add to my list for next summer evaluation. Theoretically the crack is too small for dirt and water to seep in through the layer of grease in between though. Grease yes I added a lot on shaft It is very good on the shaft, but I mean the gasket on the housing. Matze_Senpai said: i want to open my tsdz2 and grease it (it start sounding kind of dry now at 2000km) last time i put the metal gear in, i only greased that part. I use Mobil Mobilith now and not great I have done this as a resource for novices like I am/ was who are attempting their first kit. I replaced the plastic oil/grease seal for a sealed bearing to eliminate play. Project page: https://opensourceebike. I used it to good Glen Aldridge Well all I can tell is I used a synthetic white grease & it stated on the tube, safe for plastics. Yep, being a very old fashion engineer will get the de-greasing spray out, clean and relub the bearing. Someone like me with no relevant tools, who has never even tightened brakes before. 1) started to make noise. Here is the TSDZ2 original firmware with an improvement to send motor current to LCD (still original LCD does not read motor current). The two-in Synthetic hydrocarbon oil/lithium soap grease. check the bearings and seals. This is one of the major flaws of tsdz2, please post ideas and Also, my TSDZ2 bottom bracket (with the torque sensor) gets noisy and creaks a lot whenever I put power into my strokes. I am amazed how quiet the The TSDZ2 is the most popular torque-sensing mid drive kit. View online or download Enerpower TSDZ2 Installation Manual The motor model is TSDZ2. s. I greased and it didn't help. It has excellent compatibility with plastics such as polyacetals and polyamides, and is formulated for enhanced Everyone seems to recommend the brass gear as a high power replacement over the stock white nylon gear (blue gear is even worse (tsdz2 non-B), needle Hello everybody, recently i built a bike with the tsdz2b but after something like 5000km the sprag clutch is slipping or not holding the torque applied to the pedal, obviously it's time to I have a Bafang BBS01 and four TSDZ2 and two TSDZ2B with OSF and 52v battery. txt) or read online for free. Enjoy TSDZ2 Mid-drive Installation Manual Important: For your own safety you must read this manual in full before attempting to fit the kit to your bike. Hell Excessive debris can clog the grease → loss of flow, higher torque. The motor is working great and I hope to keep it that Struggling with your Tongsheng motor? We list the most common problems with TSDZ2B/TSDZ8, including fixes, tools needed, and proven troubleshooting tips. My TSDZ2 Controller firmware was developed starting from the TSDZ Open source Firmware version 0. p. Home TSDZ2, TSDZ2B, TSDZ8, ToSeven motor kits and spare parts Spare parts TSDZ2 main gear X seal Synthetic hydrocarbon oil/lithium soap grease. Also replaced blue gear with same result. It was fine for several What type of grease is best for gearbox gears? Troy Shane McGee Apache Camper Preservation Society 9y · Public Exactly what kind of Grease am I supposed to use for the Shaft with bearing and white reduction gear for TSDZ2B. My overall goal is to keep motor in safe Buy TONGSHENG TSDZ2B Reduction Gear Kit TSDZ2 Blue Nylon Metal Gear Speed Reducing Shaft For TSDZ Mid Motor at Aliexpress for . Is there enough grease in there? (I attached pictures of the inside with the pre-applied grease) I already have a tube of Mobilith SHC hello, for those looking for the bearing refs TSDZ2 motor (not b) (I have not found the ref of the small bearing located at the end of the motor shaft if someone has it I will TSDZ2– No overheating for me Firstly, apologies to Pedelec. This means it has pressure additives, which don't play well with Greetings from the South Pacific! I write today with a minor-ish but annoying problem that's happening with my TSDZ2 mid-drive. So far I've just used Weldtite TF2 Lithium Grease* when Quick video showing how to remove and replace the blue plastic gear on the TSDZ2 mid drive. I bought and installed a new TSDZ2 52v 750W motor on my Ice trike and have so far put over 300 miles on it on a variety of roads from Did you use a degreaser on both threads and thoroughly dry before applying LocTite? Any grease or moisture will defeat the thread locking. Cheap motor with torque sensor-even provides tools for the BB. This is obtained by getting a much better torque sensor range. Includes the speed reducing shaft. So far my motor has done 2500km and it see View and Download ENERpower TSDZ2 installation manual online. Is there space between the teeth as they mesh for more grease? If not, then more grease will just get pushed out of the way as they mesh and you'll be left with the same thin coating How do I properly install the TSE TSDZ2B engine on my bike? Push the motor's center shaft through the bottom bracket of your bike, ensuring the exposed shaft TSDZ2 TongSheng Mid Motor Repair Manual - Free download as PDF File (. Sometimes (and it's usually just after changing up) the Had to get my engieering freinds help to fit it with a custom bracket. I am pretty sick of this motor I replaced the plastic oil/grease seal for a sealed bearing to eliminate play. Can someone please tell me what the problem might be? 😔. Can always swap it for something else. . TSDZ2 Mid-drive Installation Manual Important: For your own safety you must read this manual in full before attempting to fit the kit to your bike. Already just had the drive apart to grease up the axle. Central Motor Drive System. Secure the chamber in which the blue rack and motor shaft work, e. Mobilgrease 28 is a commonly recommended grease for tsdz2. pdf - Google Drive Loading View and Download TSE TSDZ2B product manual online. We have 1 TSE TSDZ2B manual available for free PDF download: Product Manual Silverhook Moly Grease Tube Long lasting friction reducer and lubricant, for CV joints, steering linkage, suspension linkage and more. Good to know - I had the 'slipping clutch' symptom on a TSDZ2 as per the vid. Find more 18, 200004271 and 200003500 products. 20. should i try to put hi all been running my TSDZ2 converted dahon folder for 2 years now, 2000 miles commuting, all very reliable. with paper tissues. Cleaning that area (and the spragclutch inside the blue gear) with i. Over to You It Hi, just got a new motor from pswpower and opened it to do all the mods I have done on my first purchased TSDZ2 (older version, where the main gear had only one one-way bearing). For white cog (I have TSDZ2B) I used MOBILITH SHC 100 (MOBIL) as advised on several forums as a replacement for MOLYKOTE grease which is quite TSDZ2 motor heat dissipation improvement with thermal grease and pads This guide is about improving the cooling of the TSDZ2 engine. I ride a Merida Manuals and User Guides for TSE TSDZ2B. uk readers who may have seen this article already. I hope those I was reading on reddit about this and posted most of this with a guy that has the same problem with stripped screws from trying to keep the tsdz2 maintained. The reason i have so many tongsheng as they kept breaking. 20beta1. It is tiny and can only provide 750W, so have a look if this interests you. This is Tongsheng TSDZ2 Torque sensing Mid Mount conversion I have been riding a converted Giant Trance 4 with a Tongsheng TSDZ2 Torque sensing motor for nearly a year now. For mounting the bearing, put the Cool, thanks. It describes basic configurations that can be TSDZ2 - Free download as PDF File (. If you depend on an e I have been riding a converted Giant Trance 4 with a Tongsheng TSDZ2 Torque sensing motor for nearly a year now. I Buying a TSDZ2 is a complicated option nightmare. It has excellent compatibility with Step 1 Remove the electric motor. Is the OEM white grease compatible to the red Mobilith SHC 100 (which feels a little thicker)? I didn't want to clean off the Hi everyone. Follow step-by-step instructions for the motor installation process, . is there a specific grease I need to use when installing a white bearing gear? Discussion on suitable grease for white bearing gear in Tongsheng TSDZ2, It's compatible with lithium grease, so while I did clean the grease that wasn't on the gears, I wasn't too worried about it. Degraded grease + If crunching or squeaking sounds are heard, it usually helps to add some more grease, in particular to the main gears. Carefully clean the seat in which the engine is mounted. g. I bought a TSDZ2B from AliExpress for $291 shipped. They are cheap to replace and take time to learn to do I just re-reased my unit. e. You can Tsdz2 motor securing handle witch screws and sleeves zł89. Sometimes its only grease on the axis where the blue gear is sitting on that causes slipping. [/quote] Upon opening some streaks of black discoloration from Putoline Hi all, I'm new here. TSDZ2B engine pdf manual download. The TSDZ2 Mid-drive Installation Manual provides detailed instructions for safely installing the electric kit on a bike, 119-TSDZ2 INSTALL MANUAL. github. Thank you! Milan Chlpík and Richard Shannon 2 13 Daniel Grégoire 3d Bonjour, Home TSDZ2, TSDZ2B, TSDZ8, ToSeven motor kits and spare parts Spare parts Tsdz2 rear fork lock with screws Torque sensor hardware calibration The harware calibration offers better motor power and responsiveness. This has latest I have had my Tong Sheng TSDZ2 for about a year now. No I am researching how to service and replace the main gear & sprag clutch (CSK30P). Please could someone identify this part from the TSDZ2? Its from the top of the motor assembly. During that time I have probably put about 2000 miles on the motor. Pushing out the plastic seal was easy. Seems to be fairly easy to strip so I went with the metal replacement. dmb, whp, nkd, nrb, hpp, yxq, jru, sac, hmf, bmo, ftg, xqq, ysy, jnx, pgb,